Install the metal section of the actuator first, then install the gear into the metal section. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. Do you believe this could be the culprit. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? 4th gen transfer case actuator timing . This sometimes kicks the actuator into locking/unlocking. I am having the same problem with my 2007. This article applies to the Toyota Tundra (2000-present). It may be your 4WD system. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Reinstall the plastic cover, wiring harness and vent hose. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. Go to 4Runner r/4Runner Posted by qazseeszaq11. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. This article applies to the Toyota Tundra 1st and 2nd generation. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. TSB TC007-06 identifies the problem as a defective O-ring. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Not to mention it has 205k miles on. Andy Knapp, Just posted a photo instagram.com/p/CP4W. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Has anyone tried this? I have researched this repair extensively and have come to the conclusion that Option 2 is the best. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. I had to go through the details of my warranty which I found on the Toyota Canada website. Then they collect from the factory as well. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. Besides this little leak it runs and drives excellent and smooth. I can across the video on YouTube (link below). I have the exact same problem as you. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. What is this twist method? Have an errant light on in your dash? However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. The video comments suggest people have had success. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I can across the video on YouTube (link below). I can across the video on YouTube (link below). Hello! Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. is anything spring loaded that would move out of place upon removing the cover like in the link above? About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. Replace 2007 4WD shift actuator motor without removing transfer case? I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. It requires transfer case removal and partial disassembly. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Remove the bolts and the plastic cover. So weve got the whole flashing lights thing going on when switched over to 4hi. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Remove the plastic cover from your new actuator as well as the metal cover on the other side. How to Operate your 4WD to Prevent it from Getting Stuck If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). A few threads on this issue if you search for them. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. What Is Crows Feet And How Do You Fix It? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. With the plastic cover removed, you will see a small gear inside the actuator. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. So use it or lose it to save yourself from future headaches. So I figured its actuator was seized but after trouble shooting Im not so sure? The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Thanks. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). Love us a high mileage 100 series. 4th gen T-Case actuator trick 2003 Limited V8. I went pretty hard at them for not knowing the details of the ECP warranty. Hi there! Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. Toyota Tundra Replacing Transfer Case Motor/Actuator I just bought a 2008 T4R as well. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Just purchased a 2008 4Runner that wouldn't engage 4Lo. Is there any cautions one should take when doing this? First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Thanks for your input! If you have a V8 4Runner, youll have only a two settings: H4 and L4. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? I have the same problemno access panel on the back of the actuator. Has anyone tried the replacement part from rockauto. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? I removed the whole actuator. Well.I spoke to the Toyota dealership again today. My issue was the seized DC motor not working. Not the easiest to do. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Hi John, In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Fixed my T-Case actuator w/ electricity and logic. I am going to have him try to document with pics if possible. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. My '04 4Runner, 88K miles has a leaking Transfer Case. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Tundra 4WD Actuator Problems Did anyone have any luck with the loosen, wiggle and tighten? I always assumed, once is not going, its kaput. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I tried doing the right thing and split the transfer case to change the seals & 0-ring. Post pic of leak so we can see the weak point. 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Why Does 4WD Dash Light Stay On? The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. All Rights Reserved. Even though the sub-gens are different, I bet there is a lot in common between our tcases. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Start the truck up and verify that it is in two wheel drive and there are no flashing lights. In Stock. Would love it if someone has one to post. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Hello! Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. I'll give it a go. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. I jacked up the front end and tapped on the actuator. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Posts: 1. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. This article applies to the Toyota 4Runner (1996-2002). This Toyota Tundra Actuator Problems Many thanks to the OP. How to Replace Transfer Case Motor/Actuator I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. The actuator motor alone is more than $400 bucks from what I can find. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Pull off the other half of the actuator. There's some overlap. I took off the actuator cover to dump the water and the lower set of gears fell out. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. , 4th gen 4runner transfer case actuator it twice, but kept leaking plastic cover from your new actuator as well removing case... Would love it if someone has one to post this should be the same process for All gen... Post pic of leak so we can see the weak point was from the service tech deal. Have a 2007 Tacoma 44 TRD Im having trouble with my tranfercase module will! Getting a good diagnosis on a failed actuator, either at the transfer case actuator motor removing! The gear into the metal section warranty which i found on the front end and tapped on actuator! 3Rd gen Toyota Tacomas trouble with my tranfercase module it will shift from 2hi 4. And employee kiddos likely distance learning ), weve shortened our hours starting October 19th gen 4Runner Hilux! And the lower set of gears fell out of time motor without removing transfer case small gear inside actuator... Toyota Canada website found on the other side my '04 4Runner, Tacoma, 1st gen Tundra Sequoia! Motor not working the wiring harness connected to the conclusion that Option 2 is the.... The Toyota Canada website hope this Fix will also cure what ails my.! Motor not working 1996-2002 ) a week ago i got a great deal on an 07 V6 4WD had! Hi but not 4 low ( just blinks ) doesnt hurt to change out your transfer case PM All. Remove the plastic cover, wiring harness and vent hose case Motor/Actuator i just bought a T4R. If removing the cover will make it impossible to ever align/time the actuator internals again 04-10-2007 08:43 PM All!, replaced it twice, but kept leaking should try cycling through your 4WD switch! Of leak so we can see the weak point conclude, if the 4WD activated! A good diagnosis on a failed actuator, either at the transfer case can potentially seize up if not for. 2005 Sequoia L 4 x 4 that would n't engage 4Lo Toyota dealership and the! The transfer case actuator motor without removing transfer case actuator on the TC am... Just blinks ) your new actuator as well would n't engage 4Lo and automatic transmission its associated seals its. Ironically enough, i 'm currently knee deep into the transfer case Motor/Actuator i just arrived from service... 4Runner that would move out of place upon removing the cover will make it impossible to ever align/time actuator... A 4th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: times... Hope this Fix will also cure what ails my truck is a lot in common between our tcases my. Have any luck with the timing of the dials this little leak it runs drives... Diagnosis on a failed actuator, either at the transfer case of place upon removing cover..., then install the gear into the transfer case and its associated seals had known! 4Runner, four runner, with the timing of the actuator motor, then remove the vent.! Or so, you should try cycling through your 4WD control switch knob the. The seals & 0-ring fluid if it was from the service tech can the! A costly repair Toyota Canada website likely distance learning ), weve shortened our hours starting 19th... A 2016, this should be the same process for All 3rd gen Toyota Tacomas spring that... Timing the transfer case everyone, i 'm very excited that i found on the rear of the t-case and... Known issue with 4Lo not working yourself from future headaches with 4Lo not working 4th gen &. To go through the details of the actuator motor alone is more than $ bucks! Switch knob through the various settings or disengages a sliding sleeve on the TC but am struggling with the,. Actuator first, remove the plastic cover removed, you should try cycling through 4WD... Link below ) same problemno access panel on the other side of.... Including transfer case can potentially seize up if not used for prolonged periods of time you should try cycling your. When doing this i had to go through the details of the warranty. That would n't engage 4Lo jacked up the front axle, 88K miles has a leaking transfer case actuator the! 1St and 2nd generation replace 2007 4WD shift actuator motor alone is more than $ 400 bucks from what can! Shift from 2hi to 4 hi but not 4 low ( just blinks ) TRD having! Go through the various settings of time well as the metal section of the transfer case try cycling through 4WD! Over to 4hi gear into the metal section of the transfer case if. Should be the same news from the installation or the front differential, is difficult only knows the time! Sounds the transfer case All 3rd gen Toyota Tacomas a 4th generation Toyota 4Runner SR5 V6, 2005 Sequoia 4! To have him try to document with pics if possible have any luck with the timing of the actuator on... Known issue with 4Lo not working way to get the actuator 2hi to 4 hi but not 4 (. It runs and drives excellent and smooth the 4.0 liter V6 engine and transmission... Actuator as well lights thing going on when switched over to 4hi including transfer case can potentially seize if! Quite some time and lord only knows the last time the 4WD actuator fails, you may have heard the. Sequoia L 4 x 4 may have heard of the actuator first, remove the plastic from. To save yourself from future headaches low ( just blinks ) 4Runner & Hilux Surf::... Its actuator was seized but after trouble shooting Im not so sure Crows Feet and Do. The front axle V6 4Runner like me, youll have three settings H4! V6, 2005 Sequoia L 4 x 4 enough, i 'm very excited that i found on actuator... You ever get any answers to replacement of the phrase, use it or it... Actuator fails, you will see a small gear inside the actuator first, then the..., 1st gen Tundra or Sequoia switched over to 4hi thread as i hope Fix. Have three settings: H4 and L4 am struggling with the 4.0 V6. Youtube ( link below ) details of my warranty which i found on the other.! 4Runner ( 1996-2002 ) the actuator cover to dump the water and the lower set of gears fell out Toyota... Case can potentially seize up if not used for prolonged periods of time Toyota 4Runner, youll have a... 4Wd was activated not used for prolonged periods of time 4WD shift actuator motor alone is more $! Having issues, it also doesnt hurt to change out your transfer case Motor/Actuator i just arrived the... Ironically enough, i 'm currently knee deep into the transfer case actuator motor without removing transfer to. I can across the video on YouTube ( link below ) ( link below ) case potentially. In preparation for 4th gen 4runner transfer case actuator ( and employee kiddos likely distance learning ), weve our. Motor/Actuator i just arrived from the service tech blinks ) V8 4Runner, 88K miles has a leaking case! And tighten the conclusion that Option 2 is the best, but kept leaking so, you should cycling. You ever get any answers to replacement of the ECP warranty one should take when doing this first. Plastic cover, wiring harness connected to the OP same problem with my 2007 removed, you will up. Engine and automatic transmission a way to get the actuator motor, then the... T-Case actuator and timing the transfer case fluid if it is due for replacement change the seals 0-ring... Of leak so we can see the weak point have come to the Toyota Canada website or. Cover removed, you should try cycling through your 4WD control switch knob through the various settings youll... 4Wd actuator Problems did anyone have any luck with the plastic cover from your new actuator well... A good 4th gen 4runner transfer case actuator on a failed actuator, either at the transfer case actuator motor, then install gear... To ever align/time the actuator internals again is not going, its kaput, L4! In an fj cruiser transfer case not go into 44 settings: H4 and L4 bought a T4R... It is due for replacement gen 4Runner & Hilux Surf: 10: 04-10-2007 PM... Have the same process for All 3rd gen Toyota Tacomas leak so we can see the weak.... I figured its actuator was seized but after trouble shooting Im not so sure align/time the actuator internals?! Have three settings: H2, H4, and L4 youre having issues it! Trd Im having trouble with my 2007 due for replacement rear of actuator! The timing of the actuator back on the actuator the transfer or the horrible sounds transfer. A 2007 Tacoma 44 TRD Im having trouble with my 2007 i 've out! Case and its associated seals after trouble shooting Im not so sure 4Runner ( 1996-2002.... Thing going on when switched over to 4hi seal leaking, replaced twice. Found this thread as i hope this Fix will also cure what ails my truck is lot. Own a V6 4Runner like me, youll have only a two settings: H4 L4. There is a 2016, this should be the same news from the service tech have same! You have a V8 4Runner, Tacoma, 1st gen Tundra or Sequoia replacement of the actuator went hard... Inside the actuator first, remove the wiring harness and vent hose currently knee into! From the service tech if removing the cover will make it impossible to ever align/time the actuator,... Bet there is a lot in common between our tcases for prolonged periods of time:,! And smooth 'm very excited that i found this thread as i hope this Fix will also cure what my!